Modernization


A new direction in the work of our company is upgrading and repair of compressors to provide the productivity not lower than in project and increasing of the efficiency (1-1,5%) while reducing energy costs, increasing of number of maintenance intervals and reliability.


Modernization of equipment is carrying out on a production basis NE "Energomash" Co. Ltd., repairs - at the customers. This scope of work is recommended to perform for compressors with significant operating time. Upgrade provides the improvement of parameters of a compressor, and its stable maintenance, and includes: changing the design of the rotor, replacement of diffusers and diaphragms, constructive change of tubes in tube bundles of the terminal and intermediate coolers, changing the gear ratio of the gear pairs to change the speed of the compressor, the replacement of bearing shells.

Modernization of the turbo compressor units

Modernization of the turbo compressor units of K-250 type.

The rotor of centrifugal compressor of K-250 type before modernization

The rotor of centrifugal compressor of K-250 type after modernization

Modernization of the turbo compressor units of K-500 type.

The rotor of centrifugal compressor of K-500 type before modernization

The rotor of centrifugal compressor of K-500 type after modernization

Modernization of compressor of K-250/500 type

Modernization of the compressor and auxiliary equipment includes:

  • Changing the design of the rotor and the compressor housing;
  • Replacement of diffusers stage I;
  • Constructive change of tubes in the tube bundles of the terminal and intermediate coolers;
  • Changing of the transmission ratio of gear pairs to change the speed of compressor (11230/77500 rpm);
  • Replacement of liners and bearings.

Rotor compressors K-250/500 which are in use at the customer must be upgraded. The company has exchange fund.

machine liners

musculoskeletal resistant

bearing
 drawing 280Н.14СБ / 0450.14СБ;
 drawing 280Н.13СБ / 1Х03.13СБ;
reducer inserts:

musculoskeletal resistant

bearing
bearing
drawing 353.14СБ / 252.14СБ;
drawing 353.13СБ / 252.13СБ1;
drawing 353.13СБ1 / 252.13СБ2;

Seal kit

drawing 280Н.08СБМ / 1317.08СБМ;

kit clutch gear

drawing У04.27СБ / У07.27СБ;
gear with a set of gear couplings

Before performing this type of work, a technical audit of the condition of compressors carries out, to determine the complete list of works at a customer.

Installation supervision, commissioning, technical guidance and participation in acceptance testing of the supplied equipment are carrying out by supervisory personnel of NE "Energomash" Co. Ltd While normal operation of the compressor, there is no need for medium and major overhauls in the next 3-5 years.



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